If
you are considering the purchase of a Spring Floor for gymnastics,
cheer, or martial arts, there is some basic information
you need to know to make sense of the terminology you will
find. A great place to start is studying the diagram to
the right.
Most
spring floors are composed of some combination of four separate
parts - Springs and hardware for attachment, Wood, Foam
and Carpet. Each of these choices will dramatically affect
the price and performance of your floor. |
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There
is a difference in Springs that are generally offered. Here
are 2 of the more common, though there are several others.
When you compare flooring systems, be sure you take note of
the type of spring you will receive. The Palmer spring is
a bit more, but we believe well worth it. It features a durable,
oil-tempered 2" x 4" spring with patented plastic
retainer caps that assure vertical alignment. |
Springs
are attached to the 3/8" to 5/8" BS Pine Plywood or
Baltic Birch Plywood which will sit directly on the concrete.
There is generally one spring per square foot. The springs are
attached with T-nuts to the plywood. Some vendors offer floors
with foam block instead of springs or a combination of both. Remember
foam block will wear out (lose its height) far quicker over time
under that constant weight than springs.
Attached
to this (usually with velcro) is the top layer - generally 3/8"
to 1/2" BS Pine Plywood, OSB (Oriented Strand Board) or Baltic
Birch. These two layers are staggered. The wood part of your floor
is not always sold with kits - so be sure you know what you are
getting. This wood decking is important in the life expectancy
and quality of your floor. If you like, you can purchase your
wood from a local lumber yard (i.e., Home Depot, Lowe's, 84 Lumber,
etc.), but beware. The quality, thickness and type of
wood do make a tremendous difference. Most suppliers of quality
spring floors are using the Baltic Birch (sometimes called Russian
Birch). It provides superior strength and longevity. If you opt
to go thicker it will become less likely that the springs are
engaged during activity - especially for lighter tumblers. You
can purchase a Mounted Spring Kit, like the
one sold here, where the springs are already mounted on the optimal
wood for spring floors. Some manufacturers offer floors in 4'
x 8' panels, but most of the leaders in the field are going to
5' x 5' panels, as are we. They are much easier to ship and handle.
The
top layer is covered by foam and carpet. There are two
routes to choose from here. You can get the Foam separately
and then purchase carpet to place over it. The much less
expensive route is to get what is known as Carpet
Bonded Foam (or Flexi Roll™).
This is a carpet that is laminated to (usually) a Trocellen
Foam making the top two layers one piece (see right).
It is a remarkably durable product. (For more on these
products see the Cheer
Floors. Carpet
Bonded Foam comes in several colors. Colors other than
the basic royal blue usually cost a bit more.
It
usually comes in 1 3/8" or 2" thicknesses.
If
you go the route of foam and separate carpet, this is
a more expensive way but makes for a more beautiful floor.
The foam (usually Trocellen) is available in the same
1 3/8" or 2" thicknesses. There is also a EVA
Enhanced Trocellen which is more expensive but has better
response. It usually comes in 1.5" or 2" thicknesses.
There are a lot of different colors of carpet available.
You will find that a royal blue is the most readily available.
When you price the carpet, make sure the price you get
is with the velcro belts included. The carpet is shipped
in usually 3 segments (depending on the size of your floor).
You will need the velcro belts to attach the carpet segments.
Many dealers will price these essentials separately. To
avoid surprises, make sure this is included in your pricing.
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Carpet Bonded Foam
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With
either of the foam/carpet products, tapered foam borders are an
option. They allow a gradual transition to floor level if you
are going with the carpet & foam as separate pieces (see above).
The tapered border is somewhat expensive though and not absolutely
necessary.
If
you are leaning toward going with the Carpet Bonded Foam, you
may consider using a Vinyl Skirting. This product velcros to the
top of your CBF and hang to the floor, hiding the wood, springs,
etc. and providing a nicer look. This is used to enhance the safety
(no exposed wood or springs), and appearance of a floor. It
also prevents things from rolling under the flooring and prevents
dust bunny habitats. Other options include a Angled Carpet
Bonded Border.
You can check out these options on our Borders
Page.
When
you are shopping for a spring floor, read carefully what the provider
offers. Some "Kits" with just be springs. Some will
be springs and velcro. Others will be wood, spring and velcro
- but you will need to drill and attach these. A standard spring
floor will easily assemble in approximately 12 hours with instructions
geared towards the booster club production line (depending on
how many workers you have). If you get a Mounted Spring Kit you
can cut that time to just an hour or so. We think this is the
way to go.
What
We Recommend
For flooring systems, we recommend (and
provide) 3/8" Baltic (or Russian) Birch on 3/8" Baltic
Birch. We have found that it provides a lively, fast and durable
floor for tumblers from 60 to 200+ pounds. This also creates happy
coaches. OSB, we have found, is a good product but does not supply
the longevity of Baltic Birch. We will be glad to furnish you
with a price for your floor (or strip). Just let us know what
you have in mind. We can make any size. Just remember the foam
product to cover it usually comes in 6' widths. So you might want
to keep one dimension devisable by 6.
Click
here to see how we supply floors!